符毓 Yu (2024-09-30 18:24):
#paper doi.org/10.3390/en16041594 Euspen, 2023, A comprehensive review on the application of 3D-printed ferromagnetic parts in electric machines。通过在电机设计领域引入增材制造技术,电机的设计灵活性显著提高。本文旨在全面回顾目前如何利用这种扩展的设计自由度。其中许多已经成功打印出来并通过了实验验证。在其他情况下,实验验证不足或结果有限。本文的第二部分简要介绍了印刷铁磁材料应用的两个缺点,即较差的磁性能和单一材料打印的涡流损耗缓解复杂。但是,尽管铁磁材料增材制造技术及其应用尚未完全成熟和发展,但值得期待。
A comprehensive review on the application of 3D-printed ferromagnetic parts in electric machines
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Abstract:
This paper presents a prototype of a low-cost two-phase axial-gap transverse flux generator, in which the magnetic and electric circuits have been made of reused materials, and the stator housing has been manufactured by 3D printing of plastic. Therefore, this work presents as a novelty the combination of the novel transverse flux topology and two challenging trends in electrical machines manufacturing, such as reusing of components and additive manufacturing. Axial-gap transverse flux machines potentially enable the combination of two of the main advantages of axial flux machines and transverse flux machines, i.e., short axial length and a high number of poles. The two-phase arrangement with shared air gap is of great interest in order to reduce further the axial length while avoiding the use of magnetic materials in the rotor, such as iron or soft magnetic composites. However, the equivalent air gap might be large, with significant leakage and fringing effects as the magnetic flux closes through the air. Therefore, in this paper the accuracy of the analytical equations and the magnetic equivalent circuit is firstly investigated. The two-phase axial-gap transverse flux machine is prone to misalignment between phases and rotor imbalances that alter the air gap length, so these effects have been included in the simulations with the finite element method. Experimental tests have been conducted throughout the investigation, from the prototype characterization to the steady-state operation, both with no load and with resistive loads.
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